Cast aluminium fan impellers, aluminium hpdc die casting made by Alcast
Cast aluminium fan impellers, aluminium hpdc die casting made by Alcast, view 2
Cast aluminium fan impellers, aluminium hpdc die casting made by Alcast, view 3

High pressure die casting · component page

Cast aluminium fan impellers

Impellers and vaned rotors turn at speed, so the hub bore, the vane geometry and the mass distribution matter as much as the casting itself. An impeller that is out of balance will vibrate, however good it looks.

We high pressure die cast vaned fan impellers and rotors and machine the hub bore and keyway in house. The fettling bench in our process route shows impeller vanes being finished by hand, so each vane is clean and consistent before machining.

Process, alloys and indicative ranges

Process and indicative ranges for cast aluminium fan impellers
ProcessHPDC
Typical vane thickness1.5 to 3 mm, indicative
AlloysADC12, LM24, LM6
SuppliedCast and fettled, or bore machined

Ranges are indicative for this kind of part. We confirm process, machine, alloy and tolerances for your design at drawing review.

Critical features and how we check them

Critical features and inspection methods
Hub bore diameterAir gauging in house, on every part
Bore to outer diameter runoutChecked in house on a fixture; CMM through a partner on first articles
Vane completeness and flashVisual inspection in house, at every stage
Hub soundnessX ray in house during new component development

Machining and finishing options

  • Hand fettling of vanes
  • Bore and keyway machining
  • Balancing to your grade can be discussed at enquiry; tell us the requirement

Questions that sharpen your quote

  1. Which balance grade, if any, does the drawing call for?
  2. Operating speed and temperature?
  3. Is the bore a press fit, a key or a taper lock?

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Have a cast aluminium fan impellers to quote?Send the drawing and annual volume. An engineer replies within 48 hours.
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