Capabilities
CNC machining and finishing of aluminium castings
Castings leave Satara machined, finished and inspected, so you receive a ready-to-fit part from one supplier with one quality record. Operations run in our own plant unless the table says otherwise.
| Operation | Equipment | What it is used for |
|---|---|---|
| CNC turning & VMC milling | 6 CNC and VMC machines in-house; additional VMC planned | Bearing seats, spigots, bores, sealing faces, datum features |
| 4th-axis CNC machining | Haas 4th-axis CNC machines at a long-standing machining partner | Features on several faces in one set-up; complex housings |
| Drilling & tapping | Suhner multi-head drilling and tapping machines; automatic drilling and tapping line; dedicated drill and tap section | Hole patterns and threads in one set-up, at production rates |
| Trimming & fettling | Trim presses; 2 dedicated fettling shops | Runner, overflow and flash removal; belt grinding and deburring |
| Ultrasonic cleaning | 7-tank ultrasonic cleaning line, in-house | Removing machining coolant, chips and residue before assembly, coating or dispatch |
| Shot blasting | 4 shot blasting units | Uniform surface before coating or as a final finish |
| Powder coating & plating | Arranged through a long-standing partner | Finished housings, covers and heat sinks; plated finishes where the drawing calls for them |
| Assembly | In-house sub-assembly | Inserts, fasteners and multi-part housings supplied as one unit |
| Gauging & inspection | Auto gauging set-up; air gauging of critical dimensions on 100% of parts | Proving every machined feature, not a sample |
| Leak testing & CMM | Arranged on demand through specialist partners | Pressure-tight parts and full dimensional layouts |
| Vacuum impregnation | Planned Not yet available | Sealing porosity in pressure-tight castings |
Why machine where you cast
One supplier, one record, fewer handoffs
- No handoff between casting, machining and finishing vendors
- Porosity found at machining goes straight back to the casting process, the same day
- One inspection record covers the finished part
- Fewer freight legs and less handling damage
Need castings supplied machined? Send the finished-part drawing.
Prefer email? Send your drawing to admin@alcasttech.in, call +91 88886 49050 or WhatsApp +1 857 919 4793.