LED high bay housing, aluminium hpdc die casting made by Alcast
LED high bay housing, aluminium hpdc die casting made by Alcast, view 2

High pressure die casting · component page

LED high bay housing

A high bay housing is both the body of the luminaire and its heat sink. The fin field has to be complete and even for thermal performance, the board seat flat for good thermal contact, and the sealing face clean for the gasket.

We cast high bay housings on our larger HPDC machines and supply them as cast or coated through our finishing partner. The coated high bay housing in our gallery is one of these parts.

Process, alloys and indicative ranges

Process and indicative ranges for led high bay housing
ProcessHPDC, larger machines in our 280 to 1,250 t range
Typical fin thickness1.5 to 3 mm at the tip, indicative
AlloysADC12, LM6
SuppliedAs cast, machined at seats and holes, or coated

Ranges are indicative for this kind of part. We confirm process, machine, alloy and tolerances for your design at drawing review.

Critical features and how we check them

Critical features and inspection methods
Flatness of the LED board seatSurface plate and feeler check in house; CMM through a partner when specified
Sealing face conditionVisual inspection in house, at every stage
Fin completenessVisual inspection in house, at every stage
Coating adhesion and thicknessReported by the coating partner with the batch

Machining and finishing options

  • Facing of the board seat where flatness requires it
  • Drilling and tapping for drivers and brackets
  • Powder coating through a partner

Questions that sharpen your quote

  1. Wattage and thermal target, so we can comment on fin design at DFM?
  2. Ingress rating and gasket design?
  3. Coating colour and outdoor exposure?

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Have a led high bay housing to quote?Send the drawing and annual volume. An engineer replies within 48 hours.
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